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Bebop Man

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My father is in the process of shutting down his shop, so while I still have access to a nice garage and welder I'm getting some work done.

Currently, I'm designing custom front and rear bumpers. I don't have winch yet, but it looks like nearly all of them use a 10x4.5" mounting bolt pattern, and have around a 21x8" dimension. I'll be using a 24x10" mounting plate, so that should be plenty of room. What I'm looking for are dimensions for both a roller and hawser style fairlead. I'm not sure which one I'll be using yet, so I want to allow space for either one.

The basic design centers around 8" C-channel with a braced plate in the center, bolted to the frame horns by 8x10x3/8 flat bar. 2" square tube will make up the light bar / grill guard. The rear bumper will start the same way, but have mountings for a tire and gas / water cans. I think I'll be able to get in both a rear winch and 2" receiver.

I'm using a CAD program to draw this all up. After I get it finished, the file will be free for the asking.

Pictures from last weeks project, rear storage, are forthcoming.

 

miesk5

96 Bronco 5.0
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yo BB,

Sounds great!

I'll add it to my site when done.

I have some custom bumper LINKs in my site @ http://www.broncolinks.com/index.php?index=329;

such as

Front Fabrication & Installation, Winch in an 81

Source: by Ken S at http://kenshack.net/winch_bumper.htm

IMG_1137_small.jpg


GL!

 
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B

Bebop Man

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I saw Ken's page, I'm using his setup for brackets. I was just going to follow his design, but I ended up getting a really good price for some C-channel.

 

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