yo SRH,
WELCOME!
Take time to read
Ford's Four Wheel Drive (4X4) General Information, Operation & Troubleshooting TSB 92-1-8 - Includes Electric Shift On The Fly (ESOF) Troubleshooting
excerpts;
Page 9
shift control module self-test
run the shift control module self-test. Figure 22 shows the module with pigtail "A," "B" and "C" attachments. The self-test button and self-test LED are located on the side of the shift control module.
Disconnect the "B" and "C" connectors, turn on the ignition and allow 4 seconds for the module to power up. Then push the self-test button. If the LED doesn't illuminate, the module is dead and must be replaced. If the LED comes on and stays on for 30 seconds, there is an error condition and the module will have to be replaced. If the module is OK the LED will flash 4 times.
This test, however, is not 100 percent accurate. During the test, the vehicle isn't operating, so the shift control module isn't receiving data and initiating shifts. If the unit passes the self-test, it's probably a good module. Go on to check for other probable causes, but don't rule out the module entirely. If your search doesn't turn up any other cause, it may be the module after all. You may have to try replacing the module even though it passed the self-test.
Don't buy a module yet;
go to,
Page 10
If the vehicle won't shift into 4L, check the speed sensor and the transmission interlocks (neutral or clutch in). Also check the 4L switch (C3) to see if the module is getting a signal. Be sure to check for corroded connections.
It may seem strange to say this, but you should ask the owner/operator if this was the first time the vehicle was ever shifted into 4L. Many vehicles are purchased and operated for considerable periods of time before a shift to 4L is made. The problem may be a defective part that was there from the beginning.
If the vehicle is brought to the shop in 4L with the report that it won't shift back to 4H, your first check is to follow the proper sequence of being stopped and having the vehicle in neutral (or clutch in) when pushing the switch. If this doesn't do the trick, check the 4L switch and the motor position sensor.
GL!