i knew a person that had the detroit easy locker that did that when he first installed it it slowly gets better but never goes away... its called backlash , the wheels do it when you turn .... does it only do it while turning and starting out/? if so yeah its normal but it shouldnt do it while driving straight going down the road ...
Yes, it was doing it straight down the road. In fact when I put a lot of power to it, it would "break loose" and just spin. Made a terrible noise. Thats why I expected to find nothing but metal shards when I opened the diff back up. Amazingly the gears where in nearly new condition after all that. If nothing else, they are durable.
Here is the latest update on the locker. 4Wheel Parts (who I got the locker from) had a booth in the venders area at the Chile Challenge and the guy knew right away what was wrong when I told him what had happened. The conversation went something like this:
Me: "When I'm driving straight down the road it pops and bangs loudly and I cant go more than 45 - 50 mph."
Tech Guy: "Do you mean it breaks loose and free-wheels?"
Me: "Yeah, that would be a good description."
Tech Guy: "Did you put both springs in each hole?"
Me: "Both?"
Apparently I left out some parts when I put it together. It's not entirely my fault though. Here is why I say that: The instructions say
"Assemble the 4 springs and caps with grease; Insert a spring and cap assembly with cap towards dowel pin through the slot in the clutch; repeat for the other three dowel pins"
I mentioned this to the tech guy and he seemed pretty sure that two springs should be in each hole. If you look in the picture I posted earlier in this topic, you will see that each of the little baggies contains 4 each of the springs, caps, and pins. Since the instructions only mention one spring per hole, I assumed that the second baggie was just extra parts in case you manage to shoot some of the pieces across your driveway (something that would be easy to do)
When I get back to Killeen, I will try the tech guys advice if time permits before my leave is over and I have to return to Iraq. If I put it back in over the next week, I will let you guys know how it goes. If not, you will have to wait till my tour of duty is complete in August to find out.