Excursion body swap

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Tiha

Tiha

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Come so far, but so much left to do.

It is actually farther along than any of these pictures. the entire interior is in, except for the front row seats. Guess I didn't get a decent pic of that ever. Weather is getting better though, have to get it outside more.

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L\Bronco

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Looking good Tiha!!
Man, that is a ton of work!
Doing a stud kit and oil cooler plus standpipes, etc…etc…etc…on the 6.0L?
The “everything is different is so Ford!
We have run into it so many times here in our adventures!
Nice work!
Cheers
 
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Tiha

Tiha

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The 6.0 dropped a valve a couple years ago. It has new O-ring heads. Studs. Had a couple oil coolers now.

Actually found the turbo was junk, shopping for one now. But he has spent a ton on engine upgrades. We were just re sealing it. Put a new oil pan on it. The oil pan had rust, but more than that it had dents and gouges. Something happened before he bought it.

I am not a 6.0 fan, but he loves it. So far he doesn't mind working on it. But like now, even the IPS was new, but we found it leaking oil into the pigtail, so I had to get another sensor and a new pigtail.

The Axle donor truck was a 2006. with a 6.0 the intake manifold was different, there is no rear cross over, so we swapped it out. Makes it easier to work on the IPS, pull the turbo, tighten the up pipes.

It is ready to fire up if I had a turbo or some way to plug the oil feed line to the turbo, but until I find one we will just keep plugging away.

One thing about this project, everything is the best it can be. The wires are routed properly, ******* properly, all the hoses and lines. The bolts that didn't get put back over the years are back in. Fixing all the broken wire plugs and clips. All those little details.

If you ever wanted to build a project from scratch, every nut, every bolt. this is a lot like that.

It will be fun when it is over.

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L\Bronco

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I hear that! My Frankenbronco was much like that!
But, when its over, you can have confidence in every part cause you were in there!
Loads and loads of work though!
Cheers
 

Jimbo26

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That's a strrrrrrrrrrrrrrrrrrrrrretch of the imagination & then some.👍
& about as serious as it gets. 💥🪓
Be looking forward to the finish.
 
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Tiha

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Getting near the end of this. Just got the nickel and dime stuff left and there is a lot of it.

Electrical bugs have been a nightmare. Not anything we caused either as far as I can tell. Like the VSM went bad, just from sitting? The interior light relay in the dash cluster went bad, just from sitting? The multifunction switch went bad, Just from sitting?
I question my wiring first so wasted so much time troubleshooting the wrong things.

Getting close though. Need to bleed the brakes again. Put the mirrors on, new rear AC lines. But starting to feel like we are close to the end of this project.


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L\Bronco

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Getting near the end of this. Just got the nickel and dime stuff left and there is a lot of it.

Electrical bugs have been a nightmare. Not anything we caused either as far as I can tell. Like the VSM went bad, just from sitting? The interior light relay in the dash cluster went bad, just from sitting? The multifunction switch went bad, Just from sitting?
I question my wiring first so wasted so much time troubleshooting the wrong things.

Getting close though. Need to bleed the brakes again. Put the mirrors on, new rear AC lines. But starting to feel like we are close to the end of this project.


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Very nice Job Tiha! You should be proud!
I hope you and your boys made a bunch of memories!
Cheers
 

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