frame repair

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sgtdjl

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here are some pics of my frame rot would it be better to fix it or get a new frame ? thanks20200905_175026.jpg20200905_175026.jpg20200905_175034.jpg20200905_175046.jpg
 

miesk5

96 Bronco 5.0
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Yo SGT,
From those pics, I suggest another frame.
For repairs, see site's FRAME & MOUNTING; roll bars & cages, rivets, body mount...Section at http://schwimserver5.com/index.php?index=37

Some links may be bad due to site deletion

In Cleaning & Rust Proofing, see;

Restoration of a 79
Source: by sfu7274456​
Restoration of a 79 (pics are gone)
Source: by BigfootWannabe (Dave)​

And go through Frame Service; Drilling Precautions, Straightening, Reinforcing, Member Replacement, etc.

GL!
 

Tiha

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Dang,
Well I don't know who is making frames.

If you want to fix that one you will need a donor, cut and weld ahead of the bad section.

that sucks to see that.
 

chrlsful

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choice between 1)time/skill/equip/space, etc and 2)cost of new frame.
Your asking us when its all about U: labor v $. If U have the 1st (time, etc) and wish to save - U DIY. If not U buy a frame (#2) rust proof it & start swappin (lots of work too).

I can't advise U frm a few pic. Is it like that all over? How much is "all over". Invite over an experienced friend. Spend 10 min ona creeper of w/a lift....C what he sez...?
 

miesk5

96 Bronco 5.0
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Yo SGT,
For a new frame, I can only suggest contacting S&W Race Cars - Bronco roll cages w/Family Bars 78-96, frames, parts & custom manufacturing at https://swracecars.com/product-category/frame-rails-accessories/
Shipping may be costly.

For a YARD SEARCH on-line, I use;
Hollander Quality Replacement Parts | Find Used Auto Parts | Online Locator
A yard that uses Hollander Interchange can search other yards and have it shipped including some Canadian yards.
"...For over eighty years, Hollander has been making the best tool for fast, interchangeable part matches. The new Edition Hollander Interchange contains more interchangeable options than ever before.
The Hollander Interchange provides auto recyclers and auto collectors, rebuilders, and others with the easiest and most comprehensive solution for identifying interchangeable auto parts..." See their yard Directory @ Seller Directory | Used Auto Parts | Hollanderparts
Can select a certain part.
If a specific part isn't listed, search again for the next higher assembly, such as in this instance, the tailgate.
¤
or
Car-Part.com--Used Auto Parts Market
Can select certain parts
Can search by year range, such as 92 through 96 & has best item condition descriptions;
one search result I just made:
Screenshot_20200908-112509.jpg
 
Last edited:
OP
OP
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sgtdjl

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Thanks guys it is only like that in the rear from end of frame rail to about the gas tank was thinking of getting some metal stock to weld in to replace it if i can find any
 

Tiha

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If it is completely straight there you can have a C channel formed to your dimensions at most metal shops. You can slip it over the old frame and weld it or cut and replace is the best.

Any bumper attachments, body mounts can just be added. It's not rocket science.
 

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